Looks very good! Any updates on the EMI/RF compliance? Also, can you provide the supplier/part number for those keycaps?
EMC compliance has been an interesting situation as of late. Right now my concerns have more to do with power supplies and emissions, rather than the signal immunity case discussed at length above. So most of my testing has involved measuring conducted emissions on the power cables, rather than running the meter probe next to someone's terrible non-compliant buck converter.
So the AC/DC converter brick I originally decided to use in the current prototype (Mean Well IRM-10-12), despite claiming to have an EMI filter and claiming to meet all the standards, is incredibly noisy. Like seriously, so bad I want to call shenanigans on the manufacturer.
(My first prototype, from a few years ago, used a CUI PSK-6B-S12. Its not perfect, but it is a lot better. Though it doesn't have the greatest availability anymore.)
Selecting the AC/DC converter brick for the device is both an important decision, and a difficult one. This is a somewhat annoying product category, because there aren't that many choices, most of them tend to have mediocre availability, they can easily get expensive, and they all make the same lofty claims about safety and EMI standards compliance.
In any case, about a week ago I discovered a relatively new entrant to the product category. The Recom RAC10E-12SK/277. Its the same specs as the MW unit, the same size, same footprint, and same price. In other words, a very easy drop-in replacement that I can test on the exact same hardware. I tested it, and its a night-and-day difference.
(This is just a bench test of the power board by itself. The only noise in the bottom photo is an artifact of the wires in my test setup picking up local radio stations.)
Sometime in the next few days, I plan to do a 3-way shootout between complete prototypes to get a better picture of overall performance. First prototype /w CUI, current prototype /w Mean Well, and current prototype /w Recom. Regardless, I think Recom is the path forward here.
EDIT: They appear to be for MARQUARDT 6xxx series switches
Yeah, the top buttons are from the Marquardt 6425.xxxx series. 3 variants, actually. One normal design, one with an embedded LED, and one that's slightly narrow so this elongated guide piece can fit on top to allow for the longer expose/focus buttons.
The associated keycaps are the "825.000.xxx", "828.000.xxx", "844.000.xxx", and "827.000.xxx" series. These all come in a few colors, though I'm prefering the lighter grey option. (used black in an early prototype, and it looked nice in pictures, but I think grey is easier to see in practice.)
I'm also using Maraquardt switches for both power and "blackout". Went through a variety of options for the blackout switch, ultimately settling on the "1911.xxxx" series. Its overkill in terms of size/rating for that, but is thin and has a really satisfying "clunk" feeling that works well for the application.
In any case, most of my other work has been around simply getting up and running with some of the new hardware. I've been slowly writing driver code for the new light sensor and figuring out its behavior, and I've also been working on getting that XLR jack on the back to send out valid DMX512 frames and thus control lights. This is all generally low-level work, as I haven't even started the higher level bits of actually working it into the operation of the overall unit.
Though I haven't had all that much time to work on things these past few weeks. Recently went on a family vacation, then had some break time at home recovering, then everyone got sick... in a staggered sequence... and maybe in another week or two I'll finally be able to start working at 100% again. There's a lot I can do in "a little bit here, a little bit there" fashion, but that mode of operation does have its limits.