The interview with Rick Oleson (post #22) is somewhat difficult to listen to, but he does mention a few interesting details about the manufacture of focusing screens. The BrightScreen molds were apparently made in Japan. Oleson got the molds (used) from the widow of the previous BrightScreen owner, and those molds are still in use by the present owner of the brand, Lance Clark. Oleson is of the opinion that it would be difficult or impossible to have the molds made in the USA. And he says the cost to manufacture a set of molds today would be so high, selling enough screens to justify the cost would be difficult. When the current molds finally wear out (not going to happen soon), Oleson thinks it unlikely more will be made.
The cost and complexity is mostly due to the Fresnel side of the mold. Oleson talks a little bit about how Fresnel lenses work and how they should be designed to work optimally for a given camera format. He says the design of the Oleson screens is state-of-the-art from about 1989, but apparently there have been some advances in focusing screen technology since then. These newer improvements are mostly to the matte side, the details of which I did not quite understand.
Hope I got that right -- but sometimes I get confused, so you have been warned...