I do recall some information in the instructions that came with RP that occasionally the problems that you describe regarding the base side do occur....the wet loading solution was provided along with the developer instructions from B and S. When I use RP and the expert tanks I do not have the problem with the antihalation backing, etc.
Regarding off and on cycles while operating the lift, I agree that starting and stoping the motor provides another set of stresses. As I recall, Jobo did NOT recommend turning the motor on and off while operating the lift, and even pointed out that the "grating and breaking sound" as the gears mesh and unmesh is normal. ( see below added AFTER posting).
Oren....one can usually time the raising of the lift at the end of the cycle in either direction, but lowering the lift to hit the gear exactly at a "still point" is very difficult I think. Can you lower the lift to reliably time the cycle?
It is a relief to learn of 900 sheets developed without any problems at all....that's alot of film msage! Do you keep the volumes of solutions at a lower level, i.e., develop less sheets at a time?
Ed
Added after posting is the following information from Jobo. Most of the information is well known to all of us, but is posted nevertheless for completion and information.
Instructions for the
CPA-2 and CPP-2
JOBO Lift #4072
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Introduction
The JOBO Lift (Part #4072) for both the CPA-2 and the CPP-2 Processors simplifies processing. It eliminates the need to remove the tank or drum during the process. Filling and draining of chemicals and rinse water from the tank or drum is done with the JOBO Lift. This enhancement ends wet hands and messy counter tops, improves timing accuracy, and gives better chemical distribution. The JOBO Lift can be added to the CPA-2 or CPP-2 Processors at any time with a minimum of effort.
Note:
These directions augment those of the CPA-2 and CPP-2 Instruction Manual. Please read both sets of instructions before operating your processor with the JOBO Lift accessory attached.
Index
Introduction
Index
Compatibility
Improvements
Installing the Lift
Mounting the Drive Cog
Mounting the Lift Handle
Mounting the Lift on the Motor Head
Adjusting the Lift for the Tank or Drum to be Used
Adjusting the Roller Block
Setting the Coupler
Operating the Lift
Lift Care, Tips and Maintenance
Other Instructional Pages
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Compatibility
The CPA-2 and CPP-2 JOBO lift can be used with any 1500 or 2500 series film tank, 2800 or 3000 series print drum, and any of the Expert Drums (3000 series). Older, discontinued tank or drum models cannot be upgraded to work with the JOBO Lift system, as they used screw type lids that are not suitable for lift coupling.
For more details on making a tank or drum usable with the JOBO lift, see the page: Cogs and Magnets
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Improvements
The latest version of the lift has improvements in the tank coupling system. You can identify the version you have by examining the tank retention clips (they hold the lid's cog gear to the lift). The current version has black, horizontally aligned clips. The earlier version has white, vertically aligned clips. Both versions work well in holding the tank to the lift. The newer version allows an easier method of replacement for these clips, in the event of a failure.
[ New Style Lift ]
[ Pins on Older Lift ]
In addition to the clips design, the method of tank coupling selection has been changed. The earlier version used a sliding set of pins, that traveled in a diagonal slot, to change from the upper and lower coupling position. The newer version has a red, bell shaped cap, that is transferred from one coupling position to the other instead of the sliding pins.
Other than these two changes, the instructions below are applicable to all JOBO Lifts for the CPA-2 and CPP-2.
Note:
The later version of the lift has two molded holes for the Transfer Gear Set (#95200). Only one set of gears, towards the back of the processor (or right side, if looking towards the motor head) set is installed. The other molded hole is not supplied with a gear set. The lift is not "missing" a set of gears. Do not install another set of gears in this position. The lift will not function correctly with two sets of transfer gears installed. (The same arm piece molding is used with the Auotolab series processors, which do require both sets, to work properly.) For more information about this, go to: Why does my JOBO Lift look like it is missing a transfer gear?
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Installing the Lift
Please follow all these steps to safely and easily install your lift on either the CPA-2 or CPP-2 processors.
Caution:
Turn off and unplug your processor before proceeding with the installation procedures listed below.
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Mounting the Drive Cog
To install the drive cog, first unscrew the drive magnet. Replace the drive magnet with the correct drive cog (see below) and tighten the screw securely.
Notes:
There are two different versions of the drive cog to correspond to the two versions of rotation motors used in both the CPA-2 and CPP-2. Earlier rotation motors have a straight shaft, and the drive cog (or drive magnet) is attached with a slot headed screw. Later motors have a tapered shaft, and the drive cog (or drive magnet) is attached with a hex headed screw. You cannot use a tapered shaft cog with a straight shaft motor (or vice-versa).
New lifts come supplied with the tapered shaft drive cog. If you want to install a new lift on an older processor with the straight shaft motor, contact JOBO to obtain the correct drive cog.
The drive cogs on earlier versions of the processors were white. The current version drive cogs are black. The newer black drive cogs are used with all versions of the processors.
Caution:
You must replace the white drive cog, supplied with the earlier version of the JOBO Lift, with the current black drive cog, when installing a new style lift on a processor that had the earlier style lift previously installed. Old lifts will work with the black drive cog or white drive cog, but the newer lifts must use the black drive cog. Do not use the newer lift with the original white drive cog on the processor, replace the white drive cog with the newer black drive cog.
Use part number #95523, a black drive cog, for the straight rotation motor shaft. Tapered shaft rotation motors require a black drive cog, part number #95555.
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Mounting the Lift Handle
Note the dimple in the end of the metal tube on the end opposite of the knurled cap. Match this dimple to the slot molded in the back side of the handle hub piece. Slide the metal tube fully onto the handle hub and rotate the tube clockwise until resistance is felt. It should not be necessary to force the mounting or the turning of the handle, if they are aligned properly.
Caution:
The black, cone shaped piece (about 16mm or 1/2" in size, mounted on the near side of the lift, at the same height as the hub and closer to the drain hose), is a stop used to prevent the puling of the lift handle too far counterclockwise. Do not use this cone as a 'locking' or 'holding' device. Pulling the handle beyond the stop point may break the handle or internal mechanisms.
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Mounting the Lift on the Motor Head
Remove the two large upper stainless steel screws located just above the motor drive shaft on the motor head. Do not remove the lower stainless steel screw. If there are washers glued to the motor head under the screws, do not remove them.
Locate the clip on the lower drain side of the lift. This clip snaps over the left side of the motor head and secures the left side of the lift to the motor housing.
[ Clip ]
Place the lift on top of the motor housing. be sure the clip on the left side of the lift is engaged under the lip of the motor housing.
Raise the right side of the lift slightly, and place the smaller washers in the screw holes left when you removed the stainless steel screws. If there are already are washers on the screw holes, do not remove them. Use these washers instead of the ones supplied with the lift. Releasing the lift will put a small amount of tension on the washers, holding them in place.
Put the lager washers onto the threads of the black plastic screws. Place the black plastic screws into the lift mounting holes. Put the screw closer to you in place first. The further screw should be started at an upward angle. This second screw will work its way to horizontal as it is screwed in place. The slight amount of tension created by this downward securing of the screw will help to keep the lift in place securely.
Caution:
Do not over-tighten these screws. The black plastic screws are designed to hold the lift securely in place, yet break if they are over-tightened. This prevents the serious damage to the lift, that would result from over-tightening the stainless steel screws, if used instead.
Adjusting the Lift for the Tank or Drum to be Used
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Adjusting the Roller Block
[ 1500 Series ]
[ 2500 and 2800 Series ]
[ 3000 Series ]
Slide the roller block along the tubular rails on the lower portion of the Lift. Position it so the black body of the tank being used rests on the rollers as far to the right under the tank as possible. Do not allow the tank to rotate on the Tank lid or module's red ring, or 3000 series drum joints.
Note:
You may use the trough roller block that came with the processor in addition to the one mounted on the lift. Although its use is not required, additional support for longer tanks and drums is provided with the second set of rollers. Be sure to adjust the second set the same as the first. (The trough roller block will remain mounted in the upper trough, and is not raised when the lift is raised.)
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Setting the Coupler
Select the correct chemical/wash outlet (on the lift arm, looks like two horizontal nozzles one above the other) by plugging the unused outlet with the bell-shaped red cap. (The upper outlet is only used for 3000 series drums; all others use the lower outlet.) Be sure to press the cap firmly in place. If the cap is too loose, it will rub against the tank lid, and may cause the tank to de-couple from the lift.
Note:
[ Pins on Older Lift ]
The earlier version of the JOBO Lift uses a different mechanism to set the selected tank position. No red cap is used. There is a diagonal slot on the side of the lift arm between the two coupling positions. A set of pins project out of this slot. The pins are pulled up for the 3000 series drums, and pulled down for all other tanks and drums. A small white stick protrudes from the position between the couplers. As the pins move, the stick moves in the opposite direction. This stick prevents the mounting of a tank or drum on the unselected coupler. The pins lock into place with quite a lot of pressure. It may take two hands to change positions.
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Operating the Lift
[ Funnel ]
Tanks and drums are filled immediately by pouring liquids into the built-in funnel in the top of the JOBO Lift. Liquids are drained from the tank or drum by moving the lever of the JOBO Lift counterclockwise to allow the liquid to flow out the hose on the left side of the JOBO Lift.
Practice mounting and removing a tank or drum on the JOBO Lift, before you start actual processing.
Note:
<The retention clips may snap loudly when removing the tank or drum. This sound is normal. When lowering the lift, the cog gear will mesh with the transfer gear. They may make a 'thunk' noise as they engage. This sound is normal too.>
So, there is no mention of the need to turn the motor on and off while raising and lowering the lift.
EM