monochromatic51
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- Joined
- Jan 14, 2007
- Messages
- 6
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From what I am seeing in this post as a machinist with about 30 years expearnce to do 1 or 2 lens boards a cnc machine would be over kill the process when useing a cnc machine is
1 write the machineing programe
2 set the material in the chuck
3 Set the tools that are going to be used to machine the part (the tools have to be set to the center line of the machine and the face of the workpiece)
4 Single step machine through programe to test setup (dry run )
5 Machine part
Now as can be seen all these steps take time and at my estmate 15-20 mins to get the first one off the machine second one comes off aprox 45-60 seconds later then the parts have to be inspected to make shure that they are within SKG's limits
The other way is useing manual machine's to machine the parts on the operation list would be this.
1 mount material in machine
2 Drill hole
3 bore hole
4 bore counterbore (recess for flange nut) if neccasary
5 Deburr (remove sharp edges)
6 inspect
Total time for 1 piece aprox 15 min. So this means that unless SKG is machineing more than 20 parts in a batch run they are loseing money on them at $20-$30 a piece.In the Edmonton Alberta aera of Canada the going rate for cnc machine time is basic turning $200+ per hr and basic milling $250+ per hr and man mc time at $240+ per hr normal standard is 4-6x the skilled machineists wages
Ian
1 write the machineing programe
2 set the material in the chuck
3 Set the tools that are going to be used to machine the part (the tools have to be set to the center line of the machine and the face of the workpiece)
4 Single step machine through programe to test setup (dry run )
5 Machine part
Now as can be seen all these steps take time and at my estmate 15-20 mins to get the first one off the machine second one comes off aprox 45-60 seconds later then the parts have to be inspected to make shure that they are within SKG's limits
The other way is useing manual machine's to machine the parts on the operation list would be this.
1 mount material in machine
2 Drill hole
3 bore hole
4 bore counterbore (recess for flange nut) if neccasary
5 Deburr (remove sharp edges)
6 inspect
Total time for 1 piece aprox 15 min. So this means that unless SKG is machineing more than 20 parts in a batch run they are loseing money on them at $20-$30 a piece.In the Edmonton Alberta aera of Canada the going rate for cnc machine time is basic turning $200+ per hr and basic milling $250+ per hr and man mc time at $240+ per hr normal standard is 4-6x the skilled machineists wages
Ian