When the inimitable Drew Wiley posted about using a plastic garbage bag as a changing bag/tent liner, this got me thinking. No, I wasn’t thinking Drew was nuts, I was thinking about another similar plastic material that I was planning to experiment with for bellows.
A while ago, I’d been doing a search for different light tight materials that could be used for making bellows. I perused fabric stores with my trusty flashlight in search of something “cheap” with potential. I eventually found something promising at Home Depot. It was Roberts 6mil Polyethylene Film for laminated and engineered wood flooring. This is a black plastic that is light tight, and is a bit thicker than a garbage bag. It’s designed to be used as a moisture barrier under wood flooring, so I’m assuming it has some decent durability as well. The good thing is that it is relatively thin and flexible at 6mil (0.15mm) thick, comes in a large roll (10 ft x 12 ft, or 3.05m x 3.66m), and is relatively cheap.
I haven’t used this material to make a bellows yet, cause bellows are hard, and procrastination and stuff, but I did muster enough energy to try this on some leaky changing bags ….. with success!
As noted in my original post, I have several old changing bags, so I’ll outline here some of the key construction points, to help with potential repair or salvage. All the bags were made with two separate individual bags that are joined together. I’ll call these the “inner bag” and the “outer bag”. Both bags are made of a woven cloth material, but only one of these bags will have a light proof coating over the material. I’ve also discovered that the light tight coating is only applied to one surface of the material. In all the samples I have, the light tight coating is applied to either the outside surface of the inner bag, or the inside surface of the outer bag. This means that your hands won’t contact the coated surface during normal use.
The inner and outer bags cannot be joined together at the zipper end (or you couldn’t get inside), but they aren’t completely joined around the remaining perimeter. They are usually just joined together at a few spots, like the sides at either end of the zipper, and somewhere around the sleeves. I think the joining is minimized, since it’s not really necessary and more stitching leads to more potential for pinhole leaks.
If the coating starts to crumble or chip off, the loose pieces will end up in between the inner and outer bags. When you open the zipper on the outer bag, you can shake those pieces out. If you get a lot of stuff falling out, then the bag is probably unsalvageable, and should be tossed. If you have no significant loose debris, but there are still small light leaks, then you can probably use this plastic to repair the bag.
Here’s what I did for the repair of a leaking bag. Open the zipper for the outer bag, and pull the inner bag out (basically turning the outer bag inside out. Do this gently, and try not to force anything. Things will look a little strange, since you have two bags joined together inside out. The key here is to identify the coated surface. You want to cut out a piece of plastic to cover as broad an area of the coated surface as possible. It doesn’t have to be perfect at all. I used Gorilla tape to join the plastic pieces to the coated surface. The tape doesn’t need to be around the whole perimeter, but just enough to keep things in place. You can add more Gorilla tape around the seams if you want. Once that’s all done you can turn the bag out the right way again. This tends to be more difficult, since the plastic adds a bit more stiffness, but it can be done if you take your time. This worked well for me.
On another bag I used this plastic sheeting to make a “flap” to fold over the zipper, since that was a leak point.