A small, belated update...
It's been a while since I processed another R100 film, this time at EI125 and with 10% decreased time in FD (D19 stock). This time I also made another change, using sulfuric acid instead of bisulfate for the permanganate bleach. The slides are projection worthy and do look good, but the only thing that bugs me is minimum density. It's much better than the previous try, but there's a bit density that I'd like to get rid of.
Another uncertainty I hadn't addressed was the hydration state of my sodium carbonate, which was supposedly anhydrous. I baked it in the oven and it turns out that it had 9% water, making it a mixture of anhydrous and monohydrate. This is not exactly insignificant, but I don't really know how big of a difference it can make when mixing D19.
Finally, I confirmed that my bisulfate had a halide impurity. It occurred to me that my HT-2 test solution, which is basically silver nitrate, could be used to check for halides. Sure enough, my tap water becomes cloudy when I add some drops of the silver nitrate solution. A solution of my sodium bisulfate in deionised water also did so, although not as badly. My sulfuric acid didn't produce any cloudiness, nor my sodium hexametaphosphate. My potassium permanganate is tougher to assess, because the solution becomes coloured even with a tiny amount of permanganate, but it didn't seem to produce anything.
This halide impurity of my bisulfate can explain the increased minimum density with R100, but the same bleach didn't behave so with Rollei Retro 80S, where it gave perfectly clear film. Does anyone have a plausible explanation?
Anyway, I'd like to do some more testing, perhaps at EI 160 with the initial FD time of 10'. Combined with the sulfuric acid bleach, it might give a clear film leader.