Guys I am absolutely stumped.
I bought a nice digital microscope to view the image on the piece of tape over the film rails. I set the camera to wide open. I focused on a focus calibration chart about a meter away. I set camera to bulb, opened the shutter. I used the digital microscope to view the image on the piece of tape and got it so sharp. I then looked through the viewfinder and adjusted the rangefinder until the images lined up. Took the camera outside to test infinity and it was wayyyyyyy off. HOW IS THIS POSSIBLE?!
Camera tech here, let me help.
First, if you can afford a digital microscope you can also afford a spare focusing screen, it can be from any 35mm SLR. Use a focusing screen instead of the tape, it's more precise.
Then, you need to test the infinity of the LENS. Set the lens to infinity, focus to a really distant (at least a kilometer away or more!!) object like a landscape, and check the image that is produced on the film rails (using the focusing screen).
If it is not completely sharp, then there are two possiblitiies:
a. Your lens' infinity stop is off
b. The position of the lens mount is off (requires shimming).
(a) can easily be confirmed by trying a different lens. And if you only have ONE lens, then (b) doesn't matter for now, you can just have a technician recalibrate the lens infinity stop at, or you can re-calibrate the rangefinder to compensate a bit.
But let's assume the image is sharp when the lens is set to infinity.
Now, check the viewfinder. At infinity, looking to a really distant object, the image should align perfectly. More importantly, it should align perfectly on the horizontal axis. If it's vertically a little off, that's of no concern as far as focusing accuracy is concerned.
There should be one adjustment screw that allow you to move the horizontal adjustment so it looks correctly at infinity.
Now, to make a really GOOD work, after this adjustment, you should also focus at an object exactly at 1 meter on the ground glass and the rangefinder should align just fine as well. If it doesn't, on many cameras there is a way to correct the rangefinder for near focus too. The near-focus and infinity-focus rangefinder adjustments interact. I don't know what's the process for your Canon rangefinder. On many russian cameras, for example, the rangefinder coupling to the lens is a keel-shaped thing that can be rotated with pliers, this allows the near focus to be corrected.