Somehow these small amout of chems do not make sense to me and I believe that problems will rear their ugly heads by being too conservative with the level or height of chem that is in the trough or trays. I use troughs for digital fiber as it is in total darkness and large trays for enlarger fibres because I can use a safelight .
Also Development time of over 4 minutes is dicey as well .
My experience with rolling large prints tell me that one gallon is not enough to make murals. Sure you may get one if you are really scrolling tightly and lucky.After that the dev will be dicey and I can only imagine the kinks on the paper due to trying to scroll in a very little amout of dev.
Practical Financial Realitys- When making murals I have minimum 25 litre of dev = 6.5 gallons of Dev.
Even then if I am going to spend the day I am probably upping that to 35 litre with at least 4-6 litres of replenisher on hand to replenish after each large sheet.
This may sound like crazy costs but I am billing each mural out mounted toned , at aroung 3-$400 a print.
I can do around 4 to 8 per day which basically makes the cost of chemistry very little . therefore I would advise anyone making murals to gang up the work, use a helper and try to get enough prints done that allows you to forget about the cost of chems.
I admire those that do make murals , but skimping on chemistry IMO only adds to more rejected prints due to unforseen problems.
Tips-Lots of Chemistry, Replenish, proper room temp, Do not dilute chems, gently scroll , use a good stop bath, use a double fix, hypo clear,tone and wash as normal, give yourself lots of time and try to make space before exposing paper.
Washing - can be the killer if you get too greedy with making big prints, after a long wonderful day you still have the problem of making sure each print is well washed, therefore planning a day is mandatory as well having a good helper in the room will make life much easier.
Development-I try to keep my time around 3 min 30 seconds, the first scroll should be within the first 20 seconds, I always wear gloves and hold the paper very gently in the first two scrolls, after this I am twisting the paper form the very edges** I leave at least 1-2 inch space on both ends of the papers for my fingers to grasp and scroll the paper.
When using Trays rather than scrolling and in Safelight.
A trick which works like magic. Have hot water or developer near the dev tray . As the print emerges and as a compentent worker you are looking at the print, you should be able to see any emergency areas that will require more development , dip a sponge in the hot water/chem and paint that area in slightly, this will save the day , in certain situations.
This is a method that quite a few printers use to good use.
Glad to hear you're figuring it out. However, six minutes in the developer is a very long time. I've seen fogging set in at times greater than 5' in 68 degrees. As long as you were using at least a gallon of working dektol than your problems were not the result of being stingy with chemistry. Inadequate development coupled with the fact that you had clean test strips clearly points to a problem in your agitation/scrolling technique with the mural sheet. Remember to always wipe down the leading edge of the roll before beginning another scroll cycle so as to replenish the roll with fresh chem.