Yeah, tooling is expensive. I looked at doing something similar to what
@loccdor described above, and to get a simple part made, the “AA” type film core, 25mm dia x 35mm tall, with no complex features or overhanging parts, which is done with a 2 part mold, would have cost me $4-5k to have the mould made if I bought it outright, and something like $6-8k if I used a sort of “rent-to-buy contract some places offer, where you are paying off the tooling while ordering some contractually defined order for 6-8 months (was like 10,000 pcs/month or something).
I’m sure that the cost for the cassette would be much higher considering the complexity. I just can’t see a smaller company like Flic being able to justify the costs to start injection moulding.
I don’t particularly care for Flic, they’ve been pretty opaque about a lot of things and have actually been caught stealing designs from others, so I’m admittedly being very clinical. Though from my perspective it seems like they are extremely opposed to the idea of admitting that anything but the film comes from outside of Canada, even though in some cases it’s pretty obvious that they are repackaging stuff they import, because of reasons that are probably best not brought into this conversation.
It would be extremely easy for them to dispel any doubt by showing us their manufacturing processes, but they have made it very clear in the past that they don’t intend to do that, possibly because they don’t want to share the cassettes and machine, which almost certainly come from China,