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Resuscitating and Modernizing the Weston Ranger 9 !

Alexo

Member
Allowing Ads
Joined
Nov 7, 2023
Messages
42
Location
Toronto
Format
35mm
HI all !

I just finished rebuilding a beautiful Ranger 9 I got off EBay. The needle was moving but did not zero out; this is a typical failure mode of the 50+ year old CdS cell.

So I decided to take it apart and replace the CdS, as well of the need for Mercury or Silver Oxide batteries. The reason you needed those to begin with, is because the Voltage needs to be constant during the lifetime of the battery. Since there was some space inside the meter, I decided to add a tiny Voltage Regulator so I could use easily available CR1632, stack them for 6V, and give the regulator plenty of room to regulate the exact 2.7V needed to drive this circuit. This means that the V will be precisely 2.7V until the two batteries are almost completely drained.

The complete reconstruction guide can be found below. Note that you will need to 3D print some parts and you can do this almost anywhere nowadays, like your public Library etc. I used PETG but you can probably do this with PLA if you make sure not to subject the meter to a high temperatures (above 50C), which you shouldn't be doing anyway ! Don't leave your equipment in your car on a hot summer day for example.

Anyway, here's the guide. Enjoy !!


And pls. let me know your stories and comments if you're able to bring your Ranger 9 back to life!!

--
Alex
 
Last edited by a moderator:
Nice write up but seems like you glossed over the key component; the voltage regulator.

I have a similar project that is stillborn due to inability to construct an appropriate 5.4v regulator with a positive ground.

How did you design and construct your regulator? Can it be modified for 5.7v positive ground?

 
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Oh !! so sorry for that !!
It's a tiny Pololu DC-DC
I forgot to put that part in the guide.

It's ideal because of the size, low power consumption and the voltage range. Note that if you don't have a power switch (the Ranger 9 automatically closes the circuit when you press the read button), you should add a switch to your circuit and use the control line which I didn't use.

Give me a few mins to update it and add that part.
 
Checkout the size of the Pololu S7V8A I used, maybe it fits in your design. I think you're better off with a DC-DC like this one that will do step-up and step-down and if you give it enough V (e.g. 3x CR1632 = 9V) you could easily and very efficiently regulate 5.4V throughout the whole lifetime of the lithium batts. Doing this w/ a linear regulator is much harder and less efficient.


You can get it also at RobotShop: https://ca.robotshop.com/products/step-up-step-down-voltage-regulator-s7v8a?variant=42411578458263