Zathras
Subscriber
Again, I warn those who are going to get excited about replenishment... unless you are willing to do comprehensive testing of your film on a _regular basis_ you risk screwing up your precious film. It happened to me after I was replenishing for some time. I got progressively thinner and thinner films, in the end costing me about 1 stop of speed (from memory). Compared with developing 1+2 with XTOL replenishment saves nothing and furthermore you risk ruining your film. In my opinion, its is simply not worth it.
I still wonder if your storage containers are contributing to the problem. You say you were using a 5 liter plastic container. What kind of a 5 liter plastic container were you using for the working solution? What were you storing the replenisher in? I think your solutions were exposed to too much oxygen somehow. You also mentioned that you were using a rotary processor to develop your film. As Ian Grant has stated in this thread, replenished developers are NOT well suited for rotary processing due to increased levels of aerial oxidation.