Alan, I was about to toss my early 2016 Pyrocat-HD in glycol but decided to run a test roll, thinking that I may have made a dilution error when I experienced "sudden death." My guess was correct. The test roll came out perfectly. I ran part of the same roll through some fresh Pyrocat-HDC in glycol as well. The HDC looked a little denser, which was most likely the result of a slight variation in the B mix concentration. That is, my mix may have ended up stronger than the standard 75% solution of PC from Photo Formulary.
I also ran a test with the old A and the new B which very closely matched the HDC negative, further confirming my belief that my B mix might be a little stronger than standard.
One thing I did before making these tests was to create a dilution workflow checklist so that I marked off and confirmed volumes as I added each solution to the water. Sounds silly, but it's so easy to get working and kind of go on auto-pilot, and clearly I made that mistake last week (ruining four rolls), so this should help.
Good news is, this batch of Photo Formulary Pyrocat-HD in glycol has been in brown bottles with vacuum stoppers for coming up on four years, and seems to be working just fine. It was nice to discover that the "sudden death" was really just me making a mistake. I will post some pics of the negatives after they dry.