Thanks. Any info at this point (in a navel gazing & thumb twiddling pre-etching press purchase commitment phase for about 5 years) is good.I believe the the LEDs will be halfway between a point and a fully diffuse light sources.
As a carbon printer, I find the thicker my emulsion, the greater the softening of the image due to the use of a diffuse light source. Many would have a some difficulty telling the difference in sharpness. I can and prefer the sharper method. So it might depend on the thickness of the polymer layer one is exposing down into, and what one finds as acceptable sharpness.
What I'm having trouble grasping is how a diffuse light source can give a 'sharp' image using either stochastic screens or DTP (direct to plate).
Thanks, there's a few nuggets of information worth tracking down in your post.It doesn't. Diffuse light will result in considerable dot gain, which is also bound to be of an irregular nature across the plate. Photopolymer is just too thick/high to work well with a diffuse light source. Especially those toyobo plates that are even considerably thicker (the emulsion, that is) than the adhesive polymer film. You really want a collimated light source. LED strips at some distance may work. Be sure to test the distance bit; you probably need 2ft at the very least, probably more. A point source may be a little easier to get to work properly.
This is one of the reasons I quit photopolymer a couple of years ago. Back then I ran into a number of issues and in hindsight this was a more major one than I realized back then.
When you start working on this, make sure to inspect your dots really, really well. Calibration is going to be hell if your process doesn't reliably image dots (or rather, pits). You really want them to be of a consistent geometry. Especially the deep shadows (many pits close to each other) requires good process control. Watch out for mottling and reduced density which are signs of foul biting and can result from lack of light source collimation.
but the plate/ink/paper thing is a completely different world.
Will definitely look into single bulb UV light sources and ways to control exposure time.
Right now I'm exploring around to see what methodolagy fits me and my work the best.KIt is - for better or worseIt's a beautiful process, though, in all seriousness. What appealed to me was the freedom of choice in terms of hue and the possibilities for layering prints. I'm doing all this now with carbon transfer, which appears to suit me better. I guess I'm more of a photochemical guy than a photomechanical one!
Any old timer should do. Exposures for polymer plates are generally quite short. When I was doing this, they were around 40 seconds or so with the light source I used back then. I'm still using the same film occasionally for making PCB's, btw. I never actually tried the Toyobo plates (there are several alternative brands btw; you could shop around), but as said, they're nice because the polymer layer is thicker and as a consequence, each well can hold more ink. They also save you the time of having to laminate your own plates, although with a little practice, this wasn't all that hard to do.
For UV light sources, I'd recommend starting out with the simplest UV LED floodlight you can find. A unit around 50W should get you pretty far, I estimate. Make sure to get the type with a single COB light source in the middle, not the type that consists of a large array of smaller LEDs across a larger surface area.
Pretty sure it was in a David Kachel article about arriving at a 'fine print' where he described how important Going Too Far is in that process.
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