Dear All,
I now have our reply :
" Phenol is used during the manufacturing process of all our coated products ( mono films and papers ). There are several reasons, both technical and practical that explain why we use phenol. One reason is because the presence of phenol in the emulsion at sensitisation facilitates the development of the molecular organisation of the sensitising dye that is essential to photosensitivity. The presence of phenol at coating also influences the molecular structure of the gelatin during setting and this in turn confers favourable photo properties. Also, and more simply phenol is an effective and temporary preservative for our gelatin containing emulsions. These are normally held in cold storage between emulsion making and coating, and the high gelatin content of these emulsions makes them susceptible to growths of bacteria, fungi and other 'beasties'. Phenol prevents degradation by bug growth.
However, nearly all the phenol that goes into these coated products is removed at the drying stage after coating. The very small amount that is left on coated materials on the parent roll is then further reduced by evaporate loss during finishing the product into rolls or sheets. There is no functional purpose served by phenol post finishing , no preservative is needed in the dried product and the amounts of phenol left in coated products by the time these get to our customers is very, very low, verging on zero.
It is true that these coated products ( particularly papers ) have a noticeable odour when a new packet is opened . However traces of residual phenol are only a contributor to that odour. There are also other substances present, and it is all of those collectively that contribute to the characteristic 'fishy' smell of a freshly opened packet of photographic paper.
As far as the legal use of phenol is concerned , I would not comment on the diverse comments already posted other than to say that the UK manufacturing facility in which our papers and films are manufactured (the Mobberley factory ) is highly regulated, both in terms of what goes in the process, and what comes out in emissions of VOC's ( volatile organic carbon ) to the atmosphere, and also in terms of what ends up in the finished products themselves.
There is undoubtedly a very small amount of phenol associated with our coated papers , but the amount remaining as a residue from the manufacturing process is inevitably small and is not associated with any risk to health. There is an occupational health exposure limit for people who are exposed to phenol ( 8 hour long term exposure limit value = 2 ppm ' parts per million ' ) and this is not exceeded in our factory. It is therefore extremely unlikely indeed that this limit could be exceeded by accidental occupational exposure to phenol released from finished packaged product during normal handling and use. The maximum amount of phenol that could possibly be left in our coated products at the point of sale is of the order of a few milligrams per square metre. It would take a particularly highly motivated and resourceful ( and clearly misguided ) person to develop a process for recovering and putting this amount of phenol to any nefarious use."
ILFORD Photo / HARMAN technology Limited