Wayne, that is the problem. I have two batches of KBr that differ 20% in volume vs weight measurement. They were bought from two reputable dealers.
Both bottles are crystalline, analytical grade. The crystal size is all that differs between these two. Therefore, their packing density differs. You will also see this in one bottle of chemical as the powder will settle towards the bottom and the larger crystals will migrate to the surface (like frost heaving rocks). Therefore, you can actually get a variation in crystal density from the top to the bottom of a single bottle of chemical if the material is nonuniform.
Same variation I see in the KBr is true, I suspect, of several other chemicals I use, but since I use weight for measurement, I have not investigated them. The KBr pair is the only one I tested.
I'm saying to you, use what works. I'm also passing along the experience gained from my long years of benchwork as a professional chemist and engineer.
I'm getting tired of this question actually.
If an engineer told you that a bridge looked unsafe, and you said "well, I went over it yesterday" and the engineer says "I just inspeced it". Well, you get what you deserve if you go over the bridge. He may or may not be right, but he gave you the best advice he knew based on his background and education and training.
That is all I can do. Many refute my statements on this subject. I have run the tests to my satisfaction and will not use volumetric measurement of solids for any photographic or other chemical purpose.
PE