Sandy, the coating thickness can be adjusted to very great values without bubbles. Part of the bubble problem stems from selecting the right surfactant, and removing bubbles by means of filtration before coating. This tends to aggregate the bubbles and remove them. Another part of the problem comes from entrained air. This is especially true when melting the solid gelatin in hot water. I have coated over 10 g/sq meter of gelatin and other ingredients (dry weight) both by hand and by machine. I have coated from water and a variety of organic solvents. I have never gone much over 10 g/sq meter though. Is that sufficient for your purposes? Of course, the wet weight of that level of gelatin was far higher than the dry weight quoted above.
Jim Bronwing, IIRC, is the one who has a coating apparatus for sale. He used it to coat thick layers for his matrix film formula.
Ryuji, as you know, I intend to eventually donate the formulas I come up with to the general public. I am trying to come up with easy to make formulas that do not use proprietary Kodak information, but which are simple enough for most people to make in their darkrooms. I am trying to compile a list of sources and resources to accompany the formulas so that a person can purchase a 'kit'.
I am trying to make as wide a range of paper grades as possible (1 - 4 hopefully), and one orthochromatic film formula with decent camera speed (ISO 25 or higher hopefully).
And, BTW, I intend to make no profit from this whatsoever.
I am aware of your work and neither intend nor imply any criticism of it. As I said above, "you do very good work yourself...". What I do imply is that there is a lot of art yet remaining in emulsion making and coating that is, simply put, "trade secrets of the companies involved". That is not fair game for discussion in this forum. It is also not fair game for me to use and then give away. I am working from and simplifying published formulas to come up with doable formulas by the hobbyist meeting the goals stated above.
I'm sorry if you feel otherwise about my efforts, my goals, or on my reluctance to speak.
PE