We get all the films in for processing. This defect we see in all the films.
I will not list in the order of the amount of defects we see per manufacture. However, I can tell you that Efke films are not on the top of the list. No film manufacture can be perfect all of the time. it's the nature of the beast.
I knew this was a manufacture defect, but I didn't know what exactly caused it. We learn something new everyday from PE, don't we..
dw
www.dr5.com
I would disagree that this problem is seen in other films.
I have coated from 4" through 10" to 21" and then 42" on Kodak machines and have only seen this defect one or two times on the 4" and 21" machines used for pilot materials, and then only due to problems with the formulation which leads to pump surging through viscosity problems.
At Kodak, it has been my experience that this is only a problem during the pilot development cycle as the formula is tuned prior to full scale manufacture.
It is avoided in production by just this pilot procedure.
Ever square centimeter of Kodak film and paper is inspected by scanners which detect such sine wave patterns and the product that has them is scrapped. The same is true of missing emulsion, streaks and other things such as hair, dust, lint and an insect or two. Defects happen, but 100% scanning eliminates the problems.
I think that only Agfa, Ilford, Kodak and Fuji do this type of QC.
Just to continue this line of thought. Kodak equipment constructs a defect map of a master roll and then a computer program calculates the optimum cutting pattern to yield defect free product from the master roll. Therefore, assuming a streak 1000' from the end of a master roll, and 3" long, the cutting program programs the computerized slitter and chopper to avoid that spot and to make the right decisions on how many rolls of what film to make of that particular master roll.
The equipment has elaborate safeguides to prevent fluctuations in film speed during coating as well as pump speed to prevent sine waves. Elaborate filtration and degassing equipment prevents bubbles and streaks and clean room procedures with white smocks, gloves, foot coverings and hats are used to eliminate dandruff, lint and other particulate matter.
Again, how many companies do this? The answer again is Kodak, Fuji, Ilford and Agfa. There may be others of course that do some of this or even all of this. These are the ones I know of.
I would like to add that this type of defect, the sine wave pattern, can be introduced by continuous machine processing. Roller transport machines with a jerky motion can cause much the same thing.
PE