David,
the only trouble I ever had with plastic reels was caused by formaldehyde from color film stabilisator solution - and, perhaps, by wetting agent like Ilfotol. But the chemical damage to polyacetal was limited to sticking of film to dry reels, making loading very complicated. As I can understand, this is not your case. If the reels and tanks are physically the same, maybe something is wrong with the rotation, or level of developer in your drum? Let us see the scans, please - this would be very informative to track the source of problem.
Zhenya