PVC is the way to go.
I jus built my custom Darkroom sink. 24" X 72" with a 1-1/2" drain. Like you, Stainless was impractical to work (tig welding). I came across i/8" PVC sheet 48"X96" $56 at a sign shop. Plywood 1/2"X48"X96" and 2x4" legs an sides. A heat gun forms the PVC in the corners and nothing is easier to seal than PVC with cement and latex caulking. This such an easy sink to build if you can wrap a present you can make this sink. Best of it is a snap to repair with left over PVC and PVC cement. Post if you would like to see pictures of its construction. Good Luck!!
I jus built my custom Darkroom sink. 24" X 72" with a 1-1/2" drain. Like you, Stainless was impractical to work (tig welding). I came across i/8" PVC sheet 48"X96" $56 at a sign shop. Plywood 1/2"X48"X96" and 2x4" legs an sides. A heat gun forms the PVC in the corners and nothing is easier to seal than PVC with cement and latex caulking. This such an easy sink to build if you can wrap a present you can make this sink. Best of it is a snap to repair with left over PVC and PVC cement. Post if you would like to see pictures of its construction. Good Luck!!