Surprised someone hasn't started a respooling service or started making cartridges and putting the 16mm film in the cartridges. I'd pay for the service so that I wouldn't have to fiddle with the cartridges.
16mm film has the right width for 110 cameras but a different perforation.
I haven´t gone through all of this thread- so excuse me if I am posting things twice- but let me update you on the current status(es):
1) We have remanufactured the 110 casettes, they are actually in stock already
2) We have built a perforating machine for 24 exposures (at some point earlier it was questionable if we can only get 20 exposures working as the perforating tool was originally build for 20 exposures and had been extended in the 80ies for 24).
The perforating machine can also chop the film to ready cut stripes.
3) We have backing paper available (also something which was questionable- at one point we considered closing the little window on the back and go with film in the casettes only).
4) We have a high precision slitter capable of slitting a 35mm film down to 32 mm on bulk rolls. This machine can make the 32mm pancakes for us to go into the perforator.
5) We have stock of 35mm unperforated colour film for the first 50.000 units of film already in the coolhouse (so we can start with colour independantly from AP400).
What needs to be acomplished now:
1) The spooling process
2) We have an ultrasonic welding device made by Branson/USA with a coresponding tool to weld the cassettes shut. This machine has been remooved from a production line and is complete with ultrasonic generator but needs to be rewired.
Branson Germany refuses to do this as they want to sell us a new unit for 20k EUR.
We don´t even want to think about distributing these costs on the film so we are looking to find someone who has expirience in fixing these Branson ultrasonic welding units. I am sure it can be fixed. We just need someone who has done this for years and knows how to do it.
Any help is welcome!
3) We are currently building the raw-film confectioning "departement" (lacking a better english word). The "departement" is the newly put upper floor above the paper confectioning. The whole part of the building will be equipped with a special air conditioning and air filtration (suction above any cutting device to take away possible dust) and preconditioned inflow. All rooms will be clean rooms acording to film confectioning standards. This is quite complex and demands also "traps" for the workers where they put on overals and a certain path they have to follow to get somewhere. Obviously the film confectioning room can´t have any doors to the outside or other areas which are not clean rooms. Next to this the infrared lighting conditions have to be installed.
This all will be finished by the end of the year. So whichever progress we make on the 110 production machines until then determines what we can start with by the end of the year. Before this date we cannot put the machines in operation as we would run the risk of getting dust onto the films.
Kind regards,
Mirko