Are the jpegs the final print or just on a scanner?
If a final print I double the WOW, If you can make this work its an absolutely incredible piece
good luck .. You will need some mural paper laying flat, a very large sheet of plexi to hold the film flush and considerable patience and flexibility to lay the film in position and not curl and move around on you.
I may think this would take you a whole day just with the set up ..
So you already made a contact print using the 16x20 paper.
If density varies, its either the light source, or the emulsion on the paper.
What is your light source? All things being equal? No?
burning / dodging the individual 35mm frames sounds
like something that might be insane
You could also scan High rez and set up in PS and send it to me to print as one large silver gelatin print.
As for registration maybe a simple setup of finishing nails evenly spaced on a board about 5.5 or 6 feet apart to latch onto sprocket holes at either end may help you line it up easier. You could slide your papers under and place a large plexi piece over it.
You have silver gelatin paper that is 42x54"???
Holy Moly! This is one beauty of the project. Please tell us how did you take all of these shots? Did you shoot sequentially? Then how in the world did you make the model stand such a long time?
Wouldn't large format inkjet printing be a better way to go, in order to get the effect you are looking for?
Something like this:-
www.sewwhatinc.com/digital_desc.php
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