Thanks for the response, and I am aware of your position on the matter from the Ascorbate Developers article on the unblinkingeye.com site. I don't wholly disagree with it - but I have some particular concerns of my own.
In essence, I think there's a happy place between the imprecision of volumetric measurements and splurging 200+ USD for a balance that is accurate to 0.1 mg. I'd like to think I've found a home in that place, so here goes:
Agreed - there are many close relatives of D-76 that can be "accidentally" produced by introducing the measuring errors associated with volumetric measures of chemicals - and yet give perfrectly agreeable results. Even so, when I wish to produce a batch D-76 I'd like the finished result to be just that - not Ansco 17 which it is perfectly possible to produce unintenitionally through measurement errors. As I focus on the 35 mm format (at least for now) these inconsistencies might be, occasionally, sufficient to show up in an 7X enlargement.
Regarding the expenditure for a balance - it is perfectly possible to acquire one for $40 USD (Lyamn Pro Series) that is going to be accurate to within about 5 mg or so. This is perfrectly acceptable accuracy for me and dramatically better than I get with my $3, $7, or $9 measuring spoons.
And on the topic of measuring spoons - an experiment I performed a few weeks back suggested that both the accuracy of the smaller sized spoons is flawed; a completely separate concern from the bulk density matter. My experiment was very simple and consisted of filling the 1/16 tsp spoon with water and decanting it into a small graduate. I repeated this action 16 times and then attempted to decant the graduate into the 1 tsp spoon. I performed this experiment 3 times with each of my 3 mixing spoon sets, and I found that each set produced between 1/8 and 1/4 tsp MORE than the expected 1 tsp of liquid. Admittedly, surface tension could play a bit of a role here as I'm measuring out a liquid - but I consciously tried to avoid over-filling the spoon. This particular issue only appears to pose a concern for the smallest of spoon volumes (e.g. 1/16 tsp) - but since I'm often concerned with these amounts for restrainers - where an error can leave me with higher base fog (a royal P.I.T.A. for my paritcular paper and light source combo.) or degraded sharpness, contrast, and film speed, I consider the $40 to be well spent.
Regarding your last point - I do try to avoid working in very small amounts. When a formula calls for something like 1% BZT I'll try mixing a couple liters of the solution to minimize the loss of accuracy introduced by the smaller amount comforted in the fact that it will likely keep for some time. Where Phenidone is concerned I try to avoid mixing formulas that call for less than 0.5 g. And in any case, I'm a heck of a lot more comfortable weighing this out on a balance accurate to 5 mg (1%) vs. the perhaps 50 mg inaccuracy introduced by the spoon. Fortunately, your own PC-TEA formula has allowed me to circumvent this matter entirely, as I now produce 1 L of PC-TEA stock which contains a much easier to amount of 2.5g. I've also had the good fortune to avoid having to use hygroscopic chemicals, such as Sodium Carbonate or Sodium Hydroxide, for my mixing activities.
My personal belief is that if one really doesn't have the means to procure an adequate balance - which shouldn't really be cost prohibitive or very complex to use - and one has only volumetric measuring means at his/her disposal, I think it would be best to consider restricting one's mixing activities to producing Rodinal, PC-TEA or similar formulas that are highly-concentrated, have long shelf-life, and are therefore likely to offer the maker some guarantee of consistent (if not optimal) results.
On the other hand, if one is going to be producing a batch of only 1 liter of D-23 or D-76H stock using volumetric means - it's going to be difficult to achieve consistency from batch to batch.