I have an number of 120 & 35mm reels. More that I need / use. Hewes 35 mm are by far the ez-ist to load due to the 2 prongs to hook the 1st two film perforations on & the heavier wire.
Having said that, it's possible for any given steel reel to be almost or impossible to load. The usual cause is that the 2 sides are not parallel. I have an accurate digital caliper that I measure the I.D. of the flanges @ 4 different places around the reel. I haven't attempted to use all my reels, but of the 35mm Hewes reels that I have used successfully, 0.040" is the largest deviation I have measured. I would like to be able to say what the maximum deviation is that will make it very difficult to load. A few points of clarification:
It's not necessary to use a highly accurate caliper to measure this. In fact General Tool makes an < $10 ~4" vernier caliper that reads in 1/128th of an inch available in most hardware stores. These may or may not be accurate to 1/128th in. but it will more than accurate enough to show =/> 0.040"
I said I measure the I.D.; it may be better to measure the O.D. as the tines are longer to give a more representative reading. but if by chance 1 wire of the spiral is pushed in, it wouldn't be picked up by measuring the O.D. I suspect Hewes reels will allow more deviation that thinner wire reels.
The bottom line is that if one has a steel reel that is just about impossible to load in daylight, measure the parallelness of the 2 flanges, inspect it visually in a good light to look for any obvious distorted wires. You might also take a reasonably good straight edge & place on the inside of the spirals held up to a light & rotate it around the flange looking for gaps.
I believe SS reels are the best way to go, & if one has an extremely difficult time loading them, the problem is probably in the dimensions or possibly quality of the reel.