actually,I'm not doing this to save money, but many commercial sun filters are limited to a density of 3.0 and I think developing B&W film will giveme potentially a higher density and thereby a safer filter. I tried a metal foil filter made for telescope viewing but it creates a mostly fuzzy image!If you're going to point optics at the sun or try to look at it, then you need to use real equipment from a reliable company and make sure it is in good repair each and every time.
Remember, the sun is a wide spectrum light source, and large amounts of IR and UV that we can't see reach ground level. Going cheap on filters is a good way to fry important things because you aren't blocking what you can't see nearly as well as you thought you were. - Given that exposed and developed film is often used as a filter when trying DIY IR photography, I'm going to go with "Probably not the best idea" for blocking IR.
Also remember that a big part of why IR and UV light can be so damaging to the human eye is that the eye can't see it and doesn't contract or force blinking, and why cheap sunglasses are so dangerous. - Your eye goes wide open and happily lets all the damaging light it can't see in.
They also have a heavy color cast, which is unwanted.I'm looking for neutal density.For unaided viewing (no optics), I’ve used a welding glass filter, shade 12 (shades 13 or 14 would be better, but hard to find). Welding glass filters are pretty common, and cheap at about $10.
Also, I find this site, http://www.mreclipse.com/ very helpful
Ralph's fogged film is OK for naked eye viewing, the eye evolved in sunlight
You can buy good safe viewing glasses for about $2 in singles, less than $1 each in quantity > 25.Still, wondering if a stack of ND filters would be OK.
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