but with a point light source you can see the shadow of the blades - it causes a vignette
Can you confirm that you see the shadows of the blades
on the easel, with the negative properly
focused? Normally, this should absolutely not occur. The iris blades are in a pupil plane. The
area of the pupil controls the
illumination in the image plane; the
shape of the pupil is is irrelevant to the image itself (except if approaching the diffraction limit, in which case you don't see the shape of the aperture, but its Fourier transform); the shape of the pupil becomes gradually important for the image as one moves away from best focus.
I just start to understand what is happening: with a
point light source, you start to see a small but near-perfect image of the pupil shape as soon as you move away from best focus. Technically, that is because you have a beam of zero
étendue. That is perfectly normal. Remember, you are supposed to use your enlarger with the film focused on the easel.
Put a film in the negative stage. Focus. Look at the image plane carefully. Use a grain focuser if you have one. Do you see "the shadow of the blades"?