It's been quiet around here lately, so I'll take a crack at answering this, despite not being an expert, just a somewhat experienced amateur.
1) PE recommended 300rpm for his recipes, both in the book and in person. I was taught the same when I took courses at GEM. I have found in general that that speed is fine while mixing, precipitating, and ripening, but I often go even slower when preparing to coat. Otherwise sometimes I end up with small bubbles, which are a real annoyance in a coated plate.
2) I don't think "drop by drop" is any kind of issue -- the overall rate is important: slower produces larger crystals (effectively grain) and more speed, faster the opposite. And in his book PE recommends a short "seeding" at the beginning, where a tiny bit of silver nitrate is introduced with a brief pause to form seed silver halide crystals, and then the rest of the silver nitrate is introduced, growing those crystals. One of his recipes suggests starting with a highly diluted part of the silver nitrate solution (take some out, dilute with water, precipitate that, then introduce the rest of the full solution; the added water must be accounted for elsewhere in the recipe) as another means to the same end. I have done the former, but not the latter (yet) and while I can't prove it helped, not having done a strict A/B test, the resulting emulsion was a fairly speedy one for an ordinary photographic emulsion. I'd done a longer ripening as well, so not clear which was responsible, or both (most likely). And a steady stream of added silver is supposed to be better for consistency. But PE worked with peristaltic pumps a bit himself and I know Nick Brandreth at GEM did as well, so I don't think that's intrinsically a problem. I've bought some kit to do so myself, but am used to using a syringe for the process so haven't got around to bothering yet.
3) the issue you may have is that it sounds like you're dropping the silver nitrate from above; not clear how far. I was taught to introduce the silver nitrate to the salted gelatin at a point just beneath the surface of the vortex while the stirrer is working. Perhaps adjusting that will help you.
Are you filtering your emulsion before coating? Using a surfactant or at least some ethanol? These may also help.
Best of luck with your experiments.
I am droping it from few centimeters (inch or inch and a half) above surface and first few drops i could se cump. Introducing it under surface would probably really help with that as solution would mix with drop before drop would actualy form at all
at least some ethanol
"The tip of the syringe must be at or near the bottom but not touching the stirring bar or other mixer". What it sound like is that you are getting intermittent drops rather than a steady flow
Probably best not to use that with a silver bromide emulsion.
I'd appreciate it if you'd elaborate on this a bit. I was taught to do this in my courses, including one that Ron helped Nick and Mark at GEM develop (Ron also visited the second course, which taught his and Nick's bromide-only emulsion) and the instructions explicitly include an addition of about 5ml of 95% ethanol as a surfactant in the finals. I have done hundreds of plates at this point with no obvious (to me) ill effects so long as I let the emulsion stir and incorporate the ethanol long enough -- a few minutes -- but if switching to PhotoFlo would be a real help I'd like to know about it.
I am aware that Ron appeared to prefer Triton X or PhotoFlo 200 as they apparently have some acceleration effects (see p. 66 and Fig 72 and 73), but lists Ethyl Alcohol as one of the surfactants on p. 65 of his book. As I have been using it for both bromide and broom-iodide emulsions (MO1880 and what Mark now calls RM1900) I'd like to understand your point of view.
For some reason I recalled it was a specific risk with bromide emulsions and less so with chloride, but here's a link to Ron's comments on it:
Alcohol
I note that many emulsion recipes call for the use of alcohol. Those in the US cheerfully buy "Everclear". In the UK such things are restricted. I have been using isopropyl with commercially available emulsions for coating and have had no problems. Can this be used more generally in the...www.photrio.com
AKA not worth the risks if safer (and potentially more useful) surfactants are available.
his book PE recommends a short "seeding" at the beginning
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