I did a few preliminary experiments last night using HPR and my existing sensitizer, which is about 1.5 years old (but has been stored in a cool, dry, dark place in a brown glass bottle).
Coated one sheet of 8x10 using Mike Ware's suggested 1.5-2ml for an 8x10, with his suggested 1 drop of 20% Tween 20 per ml of sensitizer. So 40 drops of sensitizer and 2 drops of emulsifier for an 8x10.
Coated another sheet of 8x10 with a significant excess of sensitizer (60 drops or 3 ml), with the same ratio of emulsifier (3 drops).
Dried both in darkness, both came out looking fairly green.
I did a simultaneous test strip in 2-minute exposure increments to try and find minimum time to dmax, and see if the dmax of the "excess" sheet was any better than the "normal" sheet.
Unfortunately, Dmax looked really light for both of the strips. Nowhere near the deep, rich blue I expected (and that I've seen from this batch of sensitizer in the past).
I took the remaining paper with excess sensitizer and just exposed it for 15 minutes under the UV lights, significantly longer than my previously calibrated ~10 min exposure time. It also came out really disappointingly light.
Figuring there wasn't much information left to be gained by exposing the last piece of "normally sensitized" paper, I just tossed it in the acid bath unexposed, to see if I could at least get a paper base white. No dice, I had some blue in there when it was done clearing.
I think this batch of sensitizer is shot. Not sure how, whether it's contamination or age or something else. But it's clear that I need to make up a fresh batch of good sensitizer before I continue any experiments here.
Anyone have a paper they like better than HPR for new cyanotypes specifically? Preferably one that doesn't need to be acidified or otherwise messed with before use? The Buxton paper Mike Ware developed with Ruscombe Mill is pretty much always out of stock.