It is not a common problem. The sync setting is X? Does the flash discharge when the shutter is cocked, or un-cocked, or just when you cock it? Does it happen at slow and fast speeds?
Does the flash behave normally on a different camera or shutter? Can you try a different sync cord?
It sounds like there is something shorting the connection while the internals move. You should be able to cock the shutter with a charged flash without any problems.
It could be that the wire (there is only one - the return on the circuit is via the metal of the shutter) is not properly soldered and moves when the shutter is cocked.
I'd start with the sync cord, then the sync socket on the shutter, and only then consider opening up the shutter.