AFAIK the original purpose of starter and replenisher was to mix a working solution from starter+replenisher first, then after each roll replace a certain amount of working solution with replenisher. Kodak's Bleach III was not originally intended for minilabs, not for home processors with Jobos, and the instructions and process manuals reflect that. In your case the best course of action is to get a cheap pH meter as suggested by Anon Ymous, measure pH of fresh bleach, then after each film roll replace working solution with replenisher until pH is back to original value. Once you sort of know how much to add, you could then ditch the pH measurement and just use that amount fro future runs.
I think you will find this document (page 2) interesting. It gives answers to some pH specific questions.
As film gets bleached, the working solution changes: bromide is used to form Silver Bromide, pH goes up as Ferrous PDTA is oxidized back to Ferric PDTA (through aeration). Replenisher just restores the used working solution to something closely resembling its original composition.One thought: wouldn't it eventually all be replenisher at some point, if you did this indefinitely? Intuitively it seems like eventually you'd need to add more starter.
As film gets bleached, the working solution changes: bromide is used to form Silver Bromide, pH goes up as Ferrous PDTA is oxidized back to Ferric PDTA (through aeration). Replenisher just restores the used working solution to something closely resembling its original composition.
And the more I scour the internet, the more I seem to confuse myself. Can anyone bring me up to speed or point me in the right direction?
I'd also like to know how the replenisher works in conjunction with a regenerator.
I guess the main difference between processing incompare tank vs. rotary processor is the amount of liquid vs. number of films processed at once.
To continue on with what I've just said, above, we're almost always gonna end up with a surplus of bleach. Now this may not be obvious, but consider that the film entering the bleach is always wet, meaning that the bleach volume increases. But when film LEAVES the bleach, it is also wet, so that very roughly the bleach tank keeps the same volume. So the tendency is that the bleach "volume" increases by about the same amount as the replenisher volume - if you use up a liter of bleach replenisher then your tank volume wants to increase by about a liter, more or less.
So what will become of the extra bleach? Well, in a normal processor the tank is a certain size, and any extra bleach will leave the tank via an "overflow" pipe. Perhaps I should point out that since the "overflow" comes out of the tank, it is, therefore, chemically identical to the tank solution. Since the "iron" in the bleach is one of the most expensive components in the whole C-41 setup, it seems a waste to throw it away. One way to save some of this waste bleach is... to add whatever chemicals are needed to turn it back into replenisher. This is what the "regenerator" mix does. Then you use it as replenisher.
The bottom line is that by using bleach replenisher, then collecting and regenerating the bleach overflow, the amount of waste becomes very small. (We still lose some bleach due to carry-out as a result of wet film leaving the tank, plus some overflow.)
At this point, you may wonder, well, if this is such a great thing to do, why doesn't everyone do it? Well, basically, I guess mostly 'cuz they don't know how (it has a different set of skills than being a photographer). And... maybe the savings aren't worth the trouble. One other thing to point out is that "savings" are largely influenced by the amount of carry-out (and carry-in). You want to get these amounts as low as possible, which means... SQUEEGEES - at both the developer exit AND the bleach exit. Since the huge majority of posters here seem to be scared to death of squeegees, well maybe it doesn't make sense. I dunno, never worked out any numbers; high volume finishers USE squeegees (minilab processors can do the same thing by squeezing the film between rollers). If you don't use developer-exit squeegees, the tank solution will get overly diluted, that is, the chemical concentrations get below spec. Then, if you collect the overflow, and regenerate it, then the replenisher will be somewhat diluted. This will lead to the tank solution being even more diluted than before, in a sort of vicious circle. (If you want to do this, you really want some lab test equipment as well as some know-how, in order to keep things on an even keel, so to speak.)
So you can see why Kodak might have wanted to head off these problems by saying, "dont try to replenish bleach in a rotary-tube processor."
I haven't been using water or a stop bath between the developer and the bleach, because I read that for the bleach to work properly, developer needs to be present. From my own quite limited experience, this has seemed to get me better results, so I'm inclined to ditch the stop/water bath from here on out. Do you have any knowledge or thoughts in this regard?
Ok, I DID look up some rates, and made some calcs, detailed below for anyone who wants to wade through it:
Z-131 part 2 has a table, "Continuous and Roller-transport Processors (with efficient squeegees)," giving a carryover rate of 10 mL per square foot of 35mm film. Converting to a 135-36 roll is about 6 mL per roll. The bleach replen rate per table 2-2 (9.2 mL per linear foot ) converts to about 48 mL per roll. A simplified way to look at this is that, unless I messed something up, the replenishment rate has to be about 48/6 = 8 times the developer carryover rate.
Now if you look at table 3-3, "Capacity of Unreplenished Solutions..." (which, being in part 3, is for the "rotary-tube" type processor, such as Jobo), you can see that the capacity is about 8 rolls per liter (the table says 4 rolls, for developer, but the footnote says that the bleach rate is double this). Anyway, 1 liter divided by 8 rolls is equivalent to 125 mL per roll.
So the pertinent thing this reveals is that the breakeven point for a replenished system is when the carry-in rate reaches about 15 mL per roll - about 2 1/2 times the "efficient squeegee rate," then the necessary bleach replen rate reaches about 125 mL per roll, same as the unreplenished capacity.
In short, this may explain why Kodak says to not replenish bleach in a rotary-type (aka Jobo) type processor. If the equivalent developer carryover is about 15 mL per roll (135-36), then the necessary bleach replenishment rate (by my rough calcs) is about 125 mL, which is effectively the same bleach usage rate as the "unreplenished capacity" in the Z manual. In other words there would be no cost benefit to replenishing bleach. If anyone with a Jobo machine and a decent scale accurate to at least a gram wants to, they could measure the carryover rate as in my prior post.
Note that I'm just looking at the bleach as a bath that gets diluted, ignoring the pH and need for aeration, etc. I don't want to get into this too much due to the possibility that I might be steering someone wrong, but I'll make guesses on request.
I do have one final question for you though (or anyone out there who might know the answer!) - Would it make more sense for me to be using Kodak Flexicolor SM bleach as opposed to Bleach iii regen + starter?
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