If I wanted to make the perfect lens hood for an existing lens, what is the best way to go about it? Is there any theory that will help, or is it a matter of cutting away material until there is no longer any discernible vignetting?
To my mind, 'perfect' is the best possible compromise between preventing flare from light sources outside the image area, and causing vignetting. It hadn't occurred to me that this varies with aperture (thank you, @OAPOli) - and also whether a filter is fitted, I suppose. Evidently unless the hood is expandable, 'perfect' is going to be more of a fudge than I imagined.But why does it need to be perfect?
Yes it does. It is a built in collapsible design, which I find unsatisfactory. Although you can maybe guess which lens this is, I don't think it would be fruitful to get into that territory. I have not been able to find an after-market hood designed for this particular model. Even if I did, I wouldn't know how to judge whether it is optimally designed, without years of trial and error. Likewise, I don't know whether the generic hood I actually use is as good as it could be. Hence the theoretical considerations described above are very helpful.Out of curiosity, does the manufacturer not have a dedicated hood for the lens in question?
@snusmumriken it would a be bit silly but not inconceivable to have different hoods for different f-numbers, especially if they are 3D-printed for a very small cost.
Yes, that spreadsheet needs re-working, for sure. Using a spreadsheet is a good idea, but I'm starting again from scratch.@snusmumriken I don't follow the posted spreadsheet. It starts with random hood dimensions then derives its length (from where is this length measured?). It should be the other way around: select the longest practical length for the hood then derive its dimensions. For a hood length l from the entrance pupil, the inside opening of the hood is t = s/f x l + f/f-no where s is the length of the image side.
I think I can guess which camera/lens, which does complicate things a bit.

I have a generic no-name screw-in metal hood. It provides more mechanical protection than a rubber hood, and doesn’t cause vignetting even with a filter between the lens and the hood.Have you tried a silly collapsible rubber hood screwed onto the filter threads while leaving the built-in hood retracted? It would be low-tech and low budget but give you some idea as to where you could go.
The built-in hood is straight-sided, and quite a bit shorter than my conical generic hood. But yes, I could work out the equivalent angle by making a scale drawing. The built-in hood protrudes the same amount from the front element of the lens, whether or not there is a filter in place over the latter. So it seems quite a conservative design, to use as a minimum yardstick, surely?I would also think measuring the protrusion of the factory hood would give a good baseline for a "not to exceed" protrusion measurement for any other hood?
If I wanted to make the perfect lens hood for an existing lens, what is the best way to go about it? Is there any theory that will help, or is it a matter of cutting away material until there is no longer any discernible vignetting?
To get the fastest and easiest solution, find the lens's lenshood made by the manufacturer.
@snusmumriken I've 3D-printed lens hoods using the method I posted above. It's nice because you can design them into a rectangular shape and for a specific f-number for maximum effectiveness. Designing for a light friction fit of the hood onto the barrel will allow you to use filters and to properly phase the rectangle.
Thanks for your encouragement. That’s the route I will go down.
I’m still wondering about those rectangular hoods with the edges reflexes inwards, eg like all recent Leica and Fujifilm hoods. The result is reminiscent of the way James Ravilious adapted hoods by trial and error using electrical tape. What are the advantages of that design (shorter for same effect?) and how would one calculate the dimensions?
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