I don't have any advice for you but I'm interested in seeing what others might have to say. Like you, I have had some Halochrome sitting in my darkroom for some time now, so it will be interesting to see if mine is also "expired" or not. I hope to do some major darkroom work over the next two months and using the Halochrome is definitely on the to-do list.
An update:
I went ahead an purchased a fresh Halochrome kit. The first thing I noticed is that the colour of the main chemistry is slightly different from the same bottle out of my old kit. The new bottle has a honey, or slight cherry colour to it, whereas my older Halochrome fluid is more of a straw, or ale colour. (see attached image)
The fresh chemistry, mixed with the same activator I tried previously, worked immediately. I decided to first test it without re-fixing the prints in plain hypo. Glad I did, as all of my test prints seemed to respond to the fresh chemistry.
So it does seem that Halochrome can go off with age.
This is the first time working with Halochrome, and I don't believe I have ever seen a print toned with it before.
The results were interesting. Not quite what I was hoping for. I am disappointed with how it worked with Fibre paper, particularly matt paper. It essentially didn't bronze at all. Rather just a very expensive sepia finish. It did work with gloss FB paper, though I need to test further. My test print had many light mid tones which were completely lost in the toning prices. A small patch of pure black did chrome, but with a very different look from the RC chroming.
Halochrome seems to work best with dense slightly over printed prints. The results with my pearl RC paper were very successful, and has me rethinking how I am going to print my next project. Applied tastefully and done well, I believe the results (on an RC print), could be spectacular. I may have to get over my well refined snobbery of RC if I want a print finish such as this. Though, I'm going to do some more tests on gloss FB, before making a final decision.
Next week I will test the "direct" toning method with Halochrome. This is where the toner is applied during print processing, and affects the whites of the print rather than the blacks as in the above tests.