How to replace the Bellows on a Focomat IIc (the hard way)
Time it takes:
It took me 6 - 8 hours but not making the mistakes I made you should be done in 3 or so. I think I could do another one in 3 hours... but not today, please!
1. Remove the lamp housing (top + bottom) and the condenser. I found that turning the enlarger sideways allowed me to sit next to it and work on it comfortably. After all it took me 8 hours...
Change to the 100mm lens (Medium format) on the turret and push the head down until the bellows are fully stretched.
2. The bellows are fastened by 8 screws in total, 4 at the bottom and 4 on the top. The screws (unfortunately) are screwed in from the inside which means you need to get your screwdriver into the bellows. There is no glue used, instead a metal place is folded into the first fold of the bellows and it keeps the bellows nice and flat to the lens stage. Unfold the bottom fold on the bellows which should reveal the screws and go ahead undoing them. It takes a bit as your driver will be at an angle. Make sure that your screwdriver doesn't jump off the screw and potentially punching a hole into the bellows.
3a. It was pretty hard to get the screw out once undone so I used a telescopic magnet-stick and grabbed the screws with it.
3b. As the screws are removed.
4. Once all 4 screws are removed from the bottom the bellows can be lifted. This could be the point where you stop reading this manual (and potentially saving hours) if you manage to somehow get to the top 4 screws. I didn't and therefore I went on to removing the entire lens stage to give me enough space to get to the screws.
5a. The negative stage won't drop down fully unless we undo a few things, first is this arm that connects the sliding negative stage to the cam's arm which drives the auto-focus. This is a pin and at first I thought I just need to push it out but of course this is a Leitz enlarger and everything is done with a certain amount of elegance.
5b. Under the arm there is a really tiny hole and in the hole an even tinier screw. You'll need a jeweler's flat screwdriver and undo the tiny screw. Make sure you put is somewhere you can find it again - it's that small!
5c. Once the screw is undone - you can remove the pin by pushing it from inside out. One done, the arm will get lose and you can fold it away.
NOTE: At certain heights of the parallelogram as you move it up and down trying to get to the screws and different bits, this now lose arm gets in the way and you should be careful not to force things. If the head doesn't move for some reason, see if the arm is not stuck somewhere.
6a. The next thing to undo is a bumper that is built into the lens stage in case it goes lose - this would stop it from falling. It is a metal piece with some rubberized bumper plate. You'll see it in the diagram below in Red circle.
6b. This is how it looks like when looking in from the place where the bellows were as you are holding it up. The two screws are in the red circle.
6c. They are undone from the back with a flat head screwdriver. Once undone it might fall into the negative train but that's ok as you can easily get it from the bottom once the train drops down on its rail.
7a. The next part (which caused 3 extra hours for me at least!!) are the rails. At the bottom you'll see 4 screws (marked with red arrows) and these are holding small plates which prevent the bearings from escaping. You need to undo these screws and store them with the little plates. No worries, no bearing will jump out at this stage. Once you removed them though be careful that now there's nothing holding the train up and it might just go lose and hit a proper hole into your baseboard. This lens stage area weighs at least a kilo if not 2.
There are two identical plates with screws on the top of the train which you can either remove or keep. I don't have photos of it and it's extremely hard to get to unless the train drops further as space is limited. I removed it (again the hard way - 1 hour circa) but now thinking back I don't think it was necessary. You'll need to figure that out. These plates are basically just there to prevent the bearings from escaping.
There is one more thing holding the train in place which I marked in a red circle, this is a metal flat cable that is on a pulley which is spring loaded and it helps with the lifting of the train - makes it feel less heavy than it really is! Two screws are holding it in place and once undone if you let it go just like that it'll make a nasty sound as it retracts onto the pulley like it did to me. My pain is your gain here, I am giving you all the tips away
. Try holding it in place with a thin screwdriver put through the first screw's hole you removed while undoing the 2nd one.
Once these are all undone, the train will slide off so make sure you hold the thing - it's heavy! Have I said that before?
7b. Once the train is off you'll get 16 pieces of bearings falling onto your baseboard along with two guide rails. Keep them safe - easy to lose. In my case they came down crashing as I didn't expect them at all.
8. This is what the lens stage looks like once removed. Now you have "easy" access to the top 4 screws. Challenges are seeing a darn thing since its in the bellows and you'll need a flashlight shining up from below to actually see.
9. Once you removed the bellows you'll need to unfold the top and bottom folds to get to the metal plates which you will reuse in the new bellows installation.
TO BE CONTINUED BELOW