Now this is fascinating. And a belt sander at that. I imagine the coating head is the most precise aspect of the operation, as would the perfectly flat surface contacting the base side of the film where the coater meets.
It makes me wonder how hard a coating head would be to make or have made. precision is the name of the game.
Check out the smarter every day Kodak video series where they go through manufacturing and R&D. It is quite impressive and really interesting to see what I read described here through PE's contribution.
Also, there was some coating discussions in the Efke threads as well as one with the 1958 Kodak manufacturing video. Back then
IIRC the modern coating methods are using curtain coating which is described in the Smarter Every day video.
Some relevant or interesting things I found searching for references to the above:
Attached is a photo of an experimental Emulsion Lab. Note the water bath, stirrers and dropper funnel. If there is any interest in more emulsion related photos from this era I'll post more.
www.photrio.com
On the Adox website, English pages, it states that the traditional Adox films and papers are coated on the "last coating line" using "dip and dunk" coating as opposed to the horizontal coating methods used for more modern materials. I associate "dip and dunk" with the large tank method of...
www.photrio.com
The Efke thread is very interesting, regarding the older methods of manufacturing! Sadly they closed in 2012 as the factory fell apart and before the current resurgence of film. Understanding that their technology was rather simple, ADOX were able to reproduce it with their modern equipment. Top of mind I am not sure, but ADOX has Ilford's former Swiss machinery and maybe as well some Agfa Leverkusen coater?
For Polywarmtone, they did need to acquire Forte's emulsion equipment, otherwise that would not be a product to reproduce. Quite fascinating and interesting. Recommend you to delve into their website where they posted in the process of building their current factory, and some info is also shared in their partner forum.
I like that this thread is taking me to those technical discussion memories and finding them!
I’ve used CHS 100 II quite a bit and I would recommend it to anyone who is pining over Panatomic-X. It has a lot to offer and definitely has classic film type traits.
I find Foma (100) and CHS 100 II as beautiful classic. Sadly the former has been having QC issues, the latter has intermittent availability and limited distribution. For dimensional and archival qualities I really like ESTAR/PET bases, and curiously in B&W roll films it is these smaller classic manufacturers coating film on them. Ilford and Kodak B&W are on Acetate.
Kodak has been making continuous R&D anyways, for changing components, and a big one is the AHU Cine films that recently were announced. For still films they have migrated the whole color film line to ESTAR base. Although the quote from Thomas Mooney is that B&W stays on Acetate due to antistatic properties, I wonder if that is also due to the engineering required for changing the base and honestly B&W surely does not have so much volume at Kodak so they keep the status quo.
Desirable for some but certainly not all. people are under the impression that film always looked weird, with colour crossovers and just general expired behaviours. But that simply isn't the case and it's a shame so many take on this view.
Agreed, despite being young I still have quite a lot of the old school philosophy of aiming for quality. But that there is a different, not so quality critical perception and appreciation of film is quite good and helping to finance the new films and experimental iterations. Not here, but specially there was some vitriol opinions about Harman Phoenix (II) in its thread!
It is curious as to how the consumer films are quoted as "older emulsion tech" aka Kodacolor VR 200 (plus) vs Gold vs Portra. Technology wise, there must be some costly components and processes that differentiate it. And that is a good question eg. if in B&W a tabular grain is cheaper to produce vs a cubical grain film; then in color if something like Portra is cheaper to produce than Gold than Kodacolor Plus.
Anyways, the market war of Kodak vs Fuji must have pushed a lot of improvements during its time; but generally it appears that film has been already very good quality wise since the late 90s/2000s. Digital then halted most of the big leaps, and then Digital itself is in the similar sufficiency and diminished returns nowadays. I recently renewed a camera body and essentially went for a model that has 2018-20 tech.