Hi Sander, this is what i did with my M800. I took Meopta Magnifax 3 anti Newton glass and cut it and bevel it with sand paper on long sides. Then I made metal inserts for formats I' using. 24x36, 24x58, 58x58mm.
"you widen the opening in the mask, but this introduces other problems, film flatness in particular" -
There is nothing to worry about! Film is going to be flat as possible. You need to widen opening no more than 0.5mm from each side. I will be more concern about alignment of the enlarger when this job is done! Find VersaLab Parallel tool.
I have a Durst 659, it uses the same glass. For 35mm and 645 negs, I made lower masks from aluminum and beveled the edges. I picked up a piece or two of lower glass from ebay.de a few years ago. They pop up fairly often on ebay, but the AN versions are quite rare from what I've seen. Also the Durst 606 uses the same glass in the lower half of its carrier, along with a condenser in the top half. A complete carrier was had for less than the price of the glass.
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