If you're using Chrome Alum as a hardener, if you add it too fast and not drop by drop, it can seize up the gelatin. That could explain the chunks. In my experience the glass plate should be warm until you've finished coating it, otherwise it will set too fast on the cool glass. I warm mine on a hot water bottle covered with a dish towel. I coat a plate the same way as coating a wet plate with collodion. I place it on my fingertips and pour a big puddle in the center almost to the edges of the middle of the plate. I let it run to and fill all of the corners by tilting it slightly each direction, and then drain a bit from one corner. I then immediately tilt the plate in the other direction and let it drain a bit of the opposite corner. Once I've drained the excess, and don't drain off too much of the emulsion otherwise the edges of the plate will lose density, I place it onto a large cool glass/stone plate to chill before placing them in a drying box.