For the third or fourth time I am dealing with a front-cell focusing lens in a folding 120 camera where the front element is tight because the metal has expanded. Not sure how else to describe it. Disassembling, I think it's typical old grease turned to cement. Finally get the front element out, clean all the threads completely (running a pick inside the threads among other things). And the front element will simply not thread in. Nothing I do will make it go beyond catching slightly at the beginning. Jammed (two Zeiss cameras and one Voigtlander, and maybe another?).
So I take a wire brush to the threads. This last lens, 80mm f/2.8 Jena Tessar uncoated on a 532/16 Super Ikonta, I ended up taking a grinding stone on a Dremel and lightly reducing the diameter of the front element. Then using a file to 'recut' the threads by hand. Jam the lens on, run it back and forth, keep cleaning the threads and now it goes home and will focus fine by hand.
And by tight, I mean the lens element will simply not thread on. Attempting to force it even led to a jam that needed a day in the freezer and a small strap wrench to get it off. This is some serious change in diameter.
Anyone else encounter this? Any ideas on what causes it? People here have seen a lot, but I don't remember hearing mention of this. If this was wood, I'd assume that it had absorbed moisture and expanded. Oxidation inside the threads? Something that I am doing to deform things? Lens elements always measure as round, but maybe it only take a .005mm out of round to make a mess of these fine threads.