Because I'm still on the lookout for an Omega D series or Beseler 45 to pop up locally at a good price, I did a bunch of research and eventually settled on building a "Graflarger" style back for my Intrepid 4x5 that I could use in the interim. Figured I'd share since I'm actually getting surprisingly excellent results.
Shopping list:
I drilled a hole with a diameter of 1 1/4" with a spade bit and filed off a bit of extra so the bulb socket could fit snugly into the box. I just use a cheap extension cord to plug my bulb socket into my enlarger timer, but you could easily use a different adapter that has some cable and an in-line switch built in, like this one.
The box has two slots cut into it, for inserting a diffusion panel and the negative carrier. My Mk I prototype used a smaller E26 base 60W incandescent bulb and a piece of 1/8" plexiglass cut to size and sanded on both faces down to 220 grit for an even surface. It sucked. It wasn't bright enough resulting in super long exposure times, crazy low contrast, and the diffusion was only slightly more even than if I left the plexiglass clear. Even though I dodged the hotspot created by the bulb for the entire exposure on my test print, I still ended up with an obvious bulb-shaped dark spot on the paper
With the Mk II, I switched out the plexi for "40% sign white acrylic," which is specifically designed for neon lights and backlit signs. I also increased the height of the lamphouse by several inches to put more space between the bulb and the diffuser, and lined the walls around the bulb with tin foil. Looks very trailer-park-esque, but I figured I don't have to look at that ugly part of the box too often
. I am now using a 23W (100W equivalent) CFL bulb. Yes, the spirally kind. I know, heresy. I was going to just use it as proof of concept until I could order a 150W enlarger-specific bulb from B&H, but I don't think I'm going to change it out unless I start seeing unevenness. So far this design works so well at diffusing the light that I can't see any unevenness in the negative, projection or print, and 100W equivalent seems bright enough for my uses. Besides that, this bulb stays a lot cooler, which is nice when I need to take time to get really critical focus.
I cut down my contrast filters to 4.25x5 and I just slap them on top of the diffuser panel before inserting it carefully into its slot. Not a super elegant solution, but it does work and I don't have trouble getting the contrast I want.
I also don't have an EL lens longer than 80mm, since before I got my 4x5 I was mostly shooting 6x6 and printing on my trusty B-22. Probably will buy a 150mm EL lens at some point since I do intend to buy a "proper" enlarger when I can make it fit my budget and a good one pops up locally. But I've been pleasantly surprised by the results from my regular 150mm Sironar S taking lens. I'm stopping down to about f/16-f/22 for my prints to compensate for not having a flat field, but so far my prints seem sharp corner to corner. We'll see if that holds up in bigger enlargements.
Bottom line, I'm extremely pleased with how well this setup works, especially considering how cheap it is. It's a great interim for me and doesn't seem to be giving me any less quality in my final results than I would expect from an actual purpose-built enlarger. It's just not as convenient to use.
Scanned 8x10 print (Ilford MG FB Classic Matte) of the first photo I ever shot with my Intrepid 4x5, done with this lamphouse + my Intrepid enlarger this morning:
Full resolution version of the scan (600DPI on my cheap flatbed) so you can see all the juicy detail. Far as I can tell, not having a flat field lens isn't stopping these prints from being awesome sharp.
If anyone builds it, I recommend keeping the following things in mind:



Shopping list:
- 1/4" x 8" x 48" Baltic Birch Plywood - $9 (couldn't find it on their website, but I got it at Hobby Lobby)
- Standard E26 base socket adapter for bulb - $2.27 - Link: Lowes
- Sign White 40% Acrylic Sheet - $20 shipped - Link: TAP Plastics
- Tin foil - FREE - Ask your mom for some
- Some mat board to use as a negative holder - FREE - I used scraps
I drilled a hole with a diameter of 1 1/4" with a spade bit and filed off a bit of extra so the bulb socket could fit snugly into the box. I just use a cheap extension cord to plug my bulb socket into my enlarger timer, but you could easily use a different adapter that has some cable and an in-line switch built in, like this one.
The box has two slots cut into it, for inserting a diffusion panel and the negative carrier. My Mk I prototype used a smaller E26 base 60W incandescent bulb and a piece of 1/8" plexiglass cut to size and sanded on both faces down to 220 grit for an even surface. It sucked. It wasn't bright enough resulting in super long exposure times, crazy low contrast, and the diffusion was only slightly more even than if I left the plexiglass clear. Even though I dodged the hotspot created by the bulb for the entire exposure on my test print, I still ended up with an obvious bulb-shaped dark spot on the paper

With the Mk II, I switched out the plexi for "40% sign white acrylic," which is specifically designed for neon lights and backlit signs. I also increased the height of the lamphouse by several inches to put more space between the bulb and the diffuser, and lined the walls around the bulb with tin foil. Looks very trailer-park-esque, but I figured I don't have to look at that ugly part of the box too often

I cut down my contrast filters to 4.25x5 and I just slap them on top of the diffuser panel before inserting it carefully into its slot. Not a super elegant solution, but it does work and I don't have trouble getting the contrast I want.
I also don't have an EL lens longer than 80mm, since before I got my 4x5 I was mostly shooting 6x6 and printing on my trusty B-22. Probably will buy a 150mm EL lens at some point since I do intend to buy a "proper" enlarger when I can make it fit my budget and a good one pops up locally. But I've been pleasantly surprised by the results from my regular 150mm Sironar S taking lens. I'm stopping down to about f/16-f/22 for my prints to compensate for not having a flat field, but so far my prints seem sharp corner to corner. We'll see if that holds up in bigger enlargements.
Bottom line, I'm extremely pleased with how well this setup works, especially considering how cheap it is. It's a great interim for me and doesn't seem to be giving me any less quality in my final results than I would expect from an actual purpose-built enlarger. It's just not as convenient to use.
Scanned 8x10 print (Ilford MG FB Classic Matte) of the first photo I ever shot with my Intrepid 4x5, done with this lamphouse + my Intrepid enlarger this morning:

Full resolution version of the scan (600DPI on my cheap flatbed) so you can see all the juicy detail. Far as I can tell, not having a flat field lens isn't stopping these prints from being awesome sharp.
If anyone builds it, I recommend keeping the following things in mind:
- Shooting this thing on a tripod works, but keeping stuff level is a royal pain, especially when you have to use tripod legs to extend your height. Immediately before putting paper in the easel and actually exposing it, I always pull out my iPhone, place it on top of the box, and use the compass app set as a level to make sure I'm flat. I carefully check my front and rear standards to make sure they're true and don't have any tilt/swing going on. I'm sure the tolerances on the iPhone level aren't all that tight, but so far I have not noticed any prints that were off axis enough to be noticeably less sharp anywhere.
- This thing leaks, nay, spews light everywhere when the lamphouse is on. Even my glue joints glow red. My current solution is to toss a dark towel over everything before exposing. Since I'm using a CFL, heat hasn't become an issue yet, YMMV if you use an incandescent bulb. So far no visible fogging on my prints.
- The negative carrier is serviceable, but far from optimal. I may experiment with CADing up a model to 3D print if I get tired of the matboard sandwich. Heck, I might just buy a couple of pieces of ANR glass cut to size and tape hinge them. If I do make improvements here I'll come back and post about them on this thread.