Yes after a little hunting, the taxidermy suppliers came up trumps. The formaldehyde looks like it will work out much cheaper than alum too; in cost terms anyway, not sure about health!
I have not tried chrome alum, but the potassium (and also ammonium alum which I have a little of) do harden the gelatine over time and in a small concentration (about 10% relative to the gelatine) can be quite effective; the solution is very clear too so does not itself stain the paper in any way. Unfortunately, by the time I get to 10% concentration, the cyanotype behaviour has changed quite noticeably. I am not sure if it is the mild acidity of the alum but the image looks and behaves very similarly to when using a strong acid wash to develop the print. The apparent speed of the sensitiser is increased by at least a stop (which is useful), but I find that I get blue in the water that attaches itself at random on the print, clouding the highlights. The yellow sensitiser is also sometimes very hard to wash out, although the poor washing behaviour is erratic and unpredictable.
I have found with 3% of alum to the weight of dry gelatine, the impact on the developing is minimal and although the gelatine mix is only slightly thickened, it is much easier to size the paper first time from the water-leaf state. With just plain gelatine (3% in water), the water-leaf paper is exceptionally fragile after brushing on the first coat and I have made many holes in the sheets. Interestingly, if I sensitise a sheet of paper and leave it in the dark for a few days before I expose it, with gelatine-only coated paper, the yellow goes a fraction darker, but the paper works fine. The gelatine-alum paper gets really quite green within 2 days and then has a blue 'fog' when you use it. I have some gelatine-formaldehyde paper in the dark now to see how it behaves.
The gelatine-formaldehyde coats the paper much more satisfactorily and the paper can withstand a warm water wash well too, which will make any of my alum paper fall apart. The coating process is a little trickier though as I do it wearing thick rubber gloves. I am experimenting with different concentrations and methods so will let you know which is most effective.
I look forward to seeing the print David and I will let you know when it arrives.
Best regards,
Evan