I've addressed this often here and over at the LF Q&A forum. Search on my name and selenium toning for lots more info than you likely want.
I'll quickly address your issues:
First, if you see no change in the print, i.e., no change in D-max or no change in image color, toning is not occurring. It's that simple. Some papers don't tone at all in selenium or only with a rather strong solution. Some papers change color rapidly in a very weak solution. To repeat, however: no change = no toning happening.
As far as capacity goes: the more you tone your prints, the more active toner you use up. If you have a lot of prints with a lot of dark areas and you want a lot of image-color change, you're going to use the toner a lot faster than if you have a lot of light prints and just want a slight change in image color. Manufacturers' capacity recommendations are based on some arbitrary amount of toning and some arbitrary tolerance for toning times (as well as hidden profit motives). Using them religiously would result in lots of active selenium getting tossed down the drain (as you can see from your calculations - toner will last a lot longer than that before anything has to be done). Selenium is a heavy metal and a pollutant. I find the recommendations to discard active solutions pretty irresponsible. Kodak used to recommend mixing the toner with Hypo-Clearing Agent and then tossing the whole bath when the capacity of the Hypo Clear had been reached. Really irresponsible. There is a better way...
My most important point: You never have to discard your selenium toner. Just filter and replenish and use it indefinitely. I have two gallons of selenium toner, one "strong" and one "weak" that I have been using this way for way more than 10 years. Just toned a batch of prints the day before yesterday. The toner worked just great. Replenishing and re-using the toner is more economical and more environmentally responsible. See below for more details.
The "toning for permanence" myth: Yes, selenium toner will protect the silver in your print if it gets toned. Unless toned to completion, total protection is not achieved. Few of us want a bright red or totally selenium reddish-brown print, so we just tone partially. The degree of protection is proportional to the degree of toning. I tone to just a hint of image-color change and an increase in D-max (for those papers that tone that way). The protection is minimal. I tone because I like the effect, not to protect the print. Those that drag their prints quickly through a weak selenium solution thinking to protect them are not getting what they expect. Better to concentrate on proper fixation and washing (use the ST-1 or the selenium toner test for residual silver and the HT-2 test for retained hypo to check your work-flow).
My advice:
Tone visually. Keep an untoned print nearby for comparison. Pull the print from the toner a bit before it gets to the point you want it (you can always return it to the toner for more toning, but not vice-versa!). If you see no change, then there's no toning happening. If you don't want any change in image tone, don't bother toning; you're not protecting your print, just wasting time. Furthermore, the practice of toning for a given time at a given dilution to achieve a given result is just wrong. Every print that goes through the toner used up some of the available selenium and weakens it. In order for print five to be toned to the same extent as print one, more time will be needed (that is, if you're using an appropriate amount of toner in a tray sized for the size of prints you're toning, e.g., one liter in an 8x10-inch tray). Plus, different images want different amounts of toning. A high-key print will almost always need a different toning time to suit the image than a heavy print with lots of dark areas. Visual evaluation by the artistic eye is the only way to deal with this.
Keep your toning solution and re-use it. When toning times get too long, just add some concentrate. You can be as precise about this as you like; I just add a splash of concentrate when times get too long, erring on the side of not enough. If the times don't come up to short enough, I'll add a bit more. Before and after use, filter your toner through a coffee filter or the like. Lab filters are great and do a better job, but good old #4 cone-shaped coffee filters in a funnel have worked well for me for years. The toner will throw some black precipitate (flakes and fine particles) with extended use. These filter out and the toner is as good as new. Build-up of by-products does not seem to be a problem (I think filtering the precipitate removes them). I test my prints regularly with the tests mentioned above. Never a problem.
Hope this helps,
Doremus
Justin,
Two things could be happening.
First, if you're replenishing and reusing your toner, there will be a black precipitate that you need to filter out. I filter my toner before and after each toning session.
The fact that you have strings leads me to believe that you may have some slime growing in your toner as well. I've had this happen once or twice in 25+ years. Just filter it as well; no worries.
Best,
Doremus
I store my toner in jugs with screw-tops and usually fill them fully. Having a large surface exposed to air and without a cap might allow more spores to find their way into the solution... I don't have the slime problem any more; just once or twice way in the past.
Doremus
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