I'm currently learning how to coat plates using the traditional method, with the help of a friend here. I am also designing a plate coating blade which basically uses the method that is used in commercial plants. It works fairly well, and an upgraded design model is being fabricated at the shop this week.
My friend here in Rochester achieves an average ISO of about 6 - 12 with an unfinished emulsion that he makes, and I have achived and ISO of between 25 and 50 with a similar emulsion, but with a sulfur finish and ortho sensitization.
I demonstrated this at my workshop in Montana, and hope to do the same in Sept in NYC. Since I am such a klutz so far in coating plates by the traditional method, I usually have emulsion running off my elbow. The current coating blade design is rather messy too, but that is why it is being redesigned.
I also have adhesion problems, but we are working on this.
BTW, I have a table relating several of the old film sensitivity ratings with each other. I'll try to post it when my computer is back up and running.
PE